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Self-Feeding, Self-Adjusting, System Improves Manufacturing of Specialized Large Orders-The 19th China (Guangzhou) Int¡¯l Spring Industry Exhibition
10/10/2017 Spring Industry Exhibition-Spring expo |
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Newcomb Spring has invested in a state-of-the-art, computer-controlled, automated grinding system that efficiently grinds compression springs. This technology enables Newcomb to rapidly grind large runs of springs with precise accuracy, with machinery that reduces operator involvement and improves speed and part compliance.
Compared to less automated grinders, the new grinding system features a computer that controls and monitors grinding levels. During set-up, the operator uses a touch screen interface to enter grinding specification requirements into the computer and can calibrate the grinding wheels to meet very strict customer tolerance requirements. These computer controls greatly simplify the calibration process when compared to traditional grinders, which typically require an experienced equipment operator, who uses hand tools to manually adjust the grinding plates. The computer also controls the grinding system''s wheel operation, and can cause the wheels to tip and adjust based on set-up parameters, efficiently grinding each order to meet customer specifications. In addition, the system monitors grinding wheel quality, notifying staff when the wheels need to be serviced.
The new grinding system automatically loads and empties parts, which increases the speed at which springs can be ground and reduces labor costs. While traditional grinder systems must have each spring individually loaded into the grinding wheel, this new technology accurately loads springs without operator involvement. Springs are bulk loaded into a hopper, and the system uses an air-vacuum and part handler to move and separate parts, automatically feeding each spring into the grinding wheel. When the wheel is fully loaded, the computer triggers the grinding operation to begin, and grind levels are monitored by proximity sensors. When the proper grind is achieved, the system stops grinding, automatically empties finished parts, and then restarts the entire process - all without operator involvement.
-The 19th China (Guangzhou) Int¡¯l Spring
Industry Exhibition
-Spring Industry Exhibition, spring expo,
2018 Spring exhibition, 2018 Spring expo, China Spring exhibition, China Spring
expo, steel spring exhibition, steel spring expo
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